With the refinement of metal materials, the requirements for forging heating temperature have also increased. In the past, only looking at the brightness of heated forgings to determine the temperature of forgings has been phased out, and induction furnace temperature sorting equipment is gradually becoming the main equipment for temperature measurement of forgings. So, what is induction furnace temperature sorting equipment? Luoyang Hongteng Xiaobian will talk about this topic.
1. The concept of induction furnace temperature sorting equipment:
Induction furnaces are generally used for heating before forging. In order to reduce the plasticity of the blank and the resistance during forging, it is necessary to heat the blank to the forging process temperature. So, what determines the temperature of the forging process heated by this induction furnace? This requires induction furnace temperature sorting equipment. The temperature sorting equipment is equipped with measuring instruments, which can accurately measure the real-time temperature of blank heating and display it on the screen, so that the heating temperature of the induction furnace is clear at a glance.
2. Composition of induction furnace temperature sorting equipment:
The induction furnace temperature sorting equipment consists of an infrared thermometer, an infrared thermometer bracket, a temperature display screen, a cylinder mechanism, a sorting dial, a sorting slide, a PLC control mechanism, a high and low temperature material frame, and a gas circuit system.
3. Principle of induction furnace temperature sorting equipment:
The induction furnace temperature sorting equipment is installed at the outlet of the induction furnace to measure the temperature of the blanks coming out of the induction furnace. The infrared light spot hits the heated blank, and will return a signal to the thermometer, which will be converted into a digital signal and displayed on the screen, so as to achieve the purpose of temperature measurement.
The induction furnace temperature sorting equipment also has a temperature sorting function. The temperature signal collected by the thermometer is fed back to the temperature sorting equipment. The temperature sorting equipment will generally set three actions according to the temperature. The blank temperature meets the process requirements and is sorted. If the dial does not move, the heated blank passes normally and enters the forging station; if the temperature of the blank is too high, the cylinder drives the sorting and dials the quick action, so that the heated blank enters the high temperature channel and slides into the high temperature material frame; if the blank temperature is too low, the cylinder drives The quick action of the sorting dial makes the heated blank enter the low temperature channel and slide into the low temperature material frame.
The temperature measurement and three sorting methods of the induction furnace temperature sorting equipment are generally referred to as the temperature three sorting of the induction furnace in the industry.
In summary, the induction furnace temperature sorting equipment is a good helper for forging induction heating, which can greatly improve the heating quality of the blank and the accuracy of the heating temperature, and is also an indispensable testing equipment for the forging production line.
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