Key equipment for building the core competitiveness of the steel industry
In the modern steel manufacturing industry chain.
Modern Wire Rod Mills are mainly composed of the following parts:
1. Reheating Furnace: Heat the billet to the required rolling temperature (usually 1100\~1250°C).
2. Roughing Mill: Preliminary reduction of billet size
3. Intermediate Mill: Gradually deform and adjust the cross section.
4. Finishing Mill: High-speed rolling to ensure dimensional accuracy and surface quality.
5. Reducing and Sizing Mill: Further improve dimensional consistency in the finished product stage.
6. Stelmor cooling system: Control the cooling rate of wire rod and affect the organizational properties.
7. Wire coiling system (Coiler): Coil the rolled wire rod into a coil for easy transportation and subsequent processing.
Each link is optimized and designed around the goal of "high speed, precision, and intelligence".
1. High production efficiency
2. Excellent product quality
3. Energy saving and consumption reduction
4. Intelligent and automatic control
5. Strong flexibility and variety
Wire rod mills widely serve the following industries:
Construction field: used to make steel wire and mesh;
Mechanical processing: used for cold-drawn steel wire, precision springs and other mid-to-high-end mechanical parts;
Automobile industry: manufacturing wheel hub bolts, stabilizer bars, steering devices and other components;
Power and communication: used as cable steel core, communication wire;
Aerospace: production of high-strength corrosion-resistant alloy wire;
Welding materials: production of welding rods, carbon dioxide gas shielded welding wire, etc.
Full-process intelligent control: Introducing AI algorithms for rolling parameter optimization and abnormality identification;
Integration of green energy-saving technologies: Recovering waste heat, regenerating electricity and other means to reduce carbon emissions;
Adaptation of high-speed rolling of micro-alloy steel: Meeting the smelting needs of more complex steel grades;
Modular flexible production line: Adapting to the market trend of multiple varieties and small batches;
Unattended rolling line experiment: Realizing all-weather and full-process automatic operation.
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